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黑龍江省對2019年農(nóng)機(jī)質(zhì)量調(diào)查情況進(jìn)行了通報(bào)
2020-01-06
09:20:55
來源:農(nóng)機(jī)網(wǎng)整理發(fā)布 閱讀量:37157
評論
導(dǎo)讀:本次調(diào)查范圍為全省。調(diào)查對象為2018年購買、使用滿一個(gè)作業(yè)季節(jié)且享受農(nóng)機(jī)購置補(bǔ)貼的180馬力(含180馬力)以上輪式拖拉機(jī)、翻轉(zhuǎn)犁、圓捆打(壓)捆機(jī)。對每個(gè)企業(yè)具有代表性(銷售數(shù)量多)的一種機(jī)型抽取5臺樣機(jī),每種型號用戶數(shù)不足5個(gè)的全部抽取。共調(diào)查了123家企業(yè)生產(chǎn)的123個(gè)型號的產(chǎn)品,涉及540個(gè)用戶,由于存在異地作業(yè)等原因?qū)嶋H調(diào)查114家企業(yè)生產(chǎn)的114個(gè)型號445臺機(jī)具。
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農(nóng)機(jī)網(wǎng) 熱點(diǎn)關(guān)注】 據(jù)悉,2019年,黑龍江省農(nóng)業(yè)農(nóng)村廳依據(jù)《中華人民共和國農(nóng)業(yè)機(jī)械化促進(jìn)法》、《農(nóng)業(yè)機(jī)械質(zhì)量調(diào)查辦法》組織對部分180馬力(含180馬力)以上輪式
拖拉機(jī)、
翻轉(zhuǎn)犁、圓捆打(壓)捆機(jī)質(zhì)量調(diào)查產(chǎn)品進(jìn)行了質(zhì)量調(diào)查,2019年12月31日,黑龍江省農(nóng)業(yè)農(nóng)村廳農(nóng)業(yè)機(jī)械化管理處對調(diào)查結(jié)果進(jìn)行了通報(bào):
一、調(diào)查范圍和產(chǎn)品
本次調(diào)查范圍為全省。調(diào)查對象為2018年購買、使用滿一個(gè)作業(yè)季節(jié)且享受農(nóng)機(jī)購置補(bǔ)貼的180馬力(含180馬力)以上輪式拖拉機(jī)、翻轉(zhuǎn)犁、圓捆打(壓)捆機(jī)。對每個(gè)企業(yè)具有代表性(銷售數(shù)量多)的一種機(jī)型抽取5臺樣機(jī),每種型號用戶數(shù)不足5個(gè)的全部抽取。共調(diào)查了123家企業(yè)生產(chǎn)的123個(gè)型號的產(chǎn)品,涉及540個(gè)用戶,由于存在異地作業(yè)等原因?qū)嶋H調(diào)查114家企業(yè)生產(chǎn)的114個(gè)型號445臺機(jī)具。
二、調(diào)查和評價(jià)方法
調(diào)查采取用戶滿意度評價(jià)的方法進(jìn)行,由用戶對其使用機(jī)具的安全性、可靠性、適用性以及售后服務(wù)狀況(以下簡稱“三性一狀況”)4項(xiàng)內(nèi)容分別進(jìn)行滿意度評價(jià),調(diào)查人員通過現(xiàn)場詢問、查看、取證后確認(rèn),得出不同用戶對該型號產(chǎn)品“三性一狀況”調(diào)查指標(biāo)的單項(xiàng)滿意度分值。在此基礎(chǔ)上,調(diào)查人員按規(guī)定的評價(jià)方法計(jì)算得出相應(yīng)型號產(chǎn)品“三性一狀況”的單項(xiàng)滿意度和綜合滿意度評價(jià)分值。滿意度評價(jià)分5檔:[90~100]分為“很滿意”、[75~90)分為“滿意”、[60~75)分為“一般”、[40~60)分為“不滿意”、[0~40)分為“非常不滿意”。
三、調(diào)查結(jié)果
(一)180馬力(含180馬力)以上輪式拖拉機(jī)
1.滿意度評價(jià)情況
用戶180馬力(含180馬力)以上輪式拖拉機(jī)對單項(xiàng)評價(jià)綜合得分為74.7分,屬于“一般”檔次。總體滿意指數(shù)評價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為:“很滿意”占5.6%,“滿意”占44.4%,“一般”占46.3%,“不滿意”占,3.7%,沒有用戶“非常不滿意”的產(chǎn)品。對“三性一狀況”四項(xiàng)內(nèi)容總體滿意度評價(jià)得分結(jié)果分別為:安全性79.1分、適用性76.8分、售后服務(wù)狀況74.1分、可靠性70.1分,安全性得分高,可靠性得分低。
2.調(diào)查發(fā)現(xiàn)的主要問題及原因分析
(1)安全性方面
主要問題。一是67個(gè)產(chǎn)品存在安全標(biāo)志缺失現(xiàn)象,占調(diào)查總數(shù)的34.7%。二是7個(gè)產(chǎn)品存在動(dòng)力輸出軸防護(hù)罩人為拆卸的情況,占調(diào)查總數(shù)的3.6%。
原因分析。一是企業(yè)管理不嚴(yán)安全意識不強(qiáng),如出廠時(shí)漏粘貼安全標(biāo)志。二是產(chǎn)品質(zhì)量不高,如安全標(biāo)志材質(zhì)為紙質(zhì),粘貼保持期限較短,易造成缺失。三是企業(yè)安全裝置設(shè)置不夠人性化。
(2)可靠性方面
主要問題。一是傳動(dòng)系發(fā)生故障部件多在變速箱的齒輪、軸承。質(zhì)量較差壽命較低,嚴(yán)重影響拖拉機(jī)使用的可靠性。二是
發(fā)動(dòng)機(jī)發(fā)生故障部件為進(jìn)排氣系統(tǒng)的渦輪增壓排氣歧管開裂和啟動(dòng)機(jī)損壞等。三是液壓系統(tǒng)故障多發(fā)生在液壓泵、分配器損壞或密封不嚴(yán)導(dǎo)致懸掛機(jī)構(gòu)提升力不足,嚴(yán)重影響作業(yè)。四是牽引卡損毀。五是動(dòng)力輸出軸損毀。六是行走系故障部件為輪胎處無法安裝配重。七是其他故障部件表現(xiàn)為防凍液滲漏、機(jī)油散熱器損壞、掛擋困難等。
原因分析。一是企業(yè)質(zhì)量意識不強(qiáng)。自制件生產(chǎn)過程中,零部件質(zhì)量差,影響產(chǎn)品的可靠性;外購件采購把關(guān)不嚴(yán),導(dǎo)致故障率高。首先軸類、軸承、齒輪等標(biāo)準(zhǔn)件質(zhì)量差,是造成軸類、齒輪故障多發(fā)主要原因。二是液壓部件質(zhì)量是個(gè)大問題、是國產(chǎn)車故障的高發(fā)區(qū)。三是個(gè)別用戶缺乏保養(yǎng)知識,對機(jī)器保養(yǎng)不到位,造成零件的損壞。
(3)適用性方面
主要問題。一是機(jī)組作業(yè)牽引力有的用戶評價(jià)為拖拉機(jī)牽引力較差或差。二是液壓提升力、液壓輸出等方面都出現(xiàn)一定不足,但比例較小。
原因分析。一是機(jī)組作業(yè)牽引力評價(jià)差的與作業(yè)時(shí)的土壤環(huán)境、輪式拖拉機(jī)與機(jī)具配套不合理即“大馬拉小車”或發(fā)動(dòng)機(jī)的動(dòng)力性能沒有達(dá)到應(yīng)有的狀態(tài)有關(guān)。也存在用戶保養(yǎng)不到位致使發(fā)動(dòng)機(jī)馬力不足造成牽引力不足。二是動(dòng)力輸出軸轉(zhuǎn)速、液壓系統(tǒng)評價(jià)差的,與用戶配套合理性及液壓件的質(zhì)量有關(guān)。
(4)售后服務(wù)方面
主要問題。一是售后及時(shí)但是售后服務(wù)人員解決問題能力方面有待提高。二是一部分三包期外配件購買存在不易購買的情況。三是售后回訪不到位。
原因分析。一是企業(yè)服務(wù)意識不強(qiáng),售后回訪不到位。二是售后服務(wù)網(wǎng)點(diǎn)少致使配件供應(yīng)不足致使不易購買。三是企業(yè)售后服務(wù)人員技術(shù)水平有限。
(二)翻轉(zhuǎn)犁
1.滿意度評價(jià)情況
用戶對翻轉(zhuǎn)犁單項(xiàng)評價(jià)綜合得分為76.7分,屬于“滿意”檔次??傮w滿意指數(shù)評價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為:“很滿意”占7.1%,“滿意”占53.4%,“一般”占35.7%,“不滿意”占,3.8%,沒有用戶“非常不滿意”的產(chǎn)品。對“三性一狀況”四項(xiàng)內(nèi)容總體滿意度評價(jià)得分結(jié)果分別為:安全性77.5分、適用性73.2分、售后服務(wù)狀況79.1分、可靠性77.2分,售后服務(wù)得分高,適用性得分低。
2.調(diào)查發(fā)現(xiàn)的主要問題及原因分析
(1)安全性方面
主要問題。一是安全標(biāo)志缺失。主要表現(xiàn)為標(biāo)志粘貼不牢固、不全、材質(zhì)差、掉色或缺損等。二是安全防護(hù),未裝配保養(yǎng)或維修作業(yè)操作者需要在機(jī)具升起狀況下進(jìn)行時(shí)機(jī)械支撐機(jī)構(gòu)或液壓鎖定裝置。
原因分析。安全警示標(biāo)志缺失的主要原因是產(chǎn)品出廠時(shí)安全標(biāo)志粘貼不全、粘貼不牢固,易脫落,標(biāo)志丟失或脫落,未能及時(shí)更換安全標(biāo)志等。安全防護(hù)裝置機(jī)械支撐或液壓鎖定裝置出廠未帶,存在潛在安全問題原因是企業(yè)對產(chǎn)品的安全性不夠重視。
(2)可靠性
主要問題。表現(xiàn)在犁柱、翻轉(zhuǎn)軸、連接板不抗拉。犁鏵、犁壁不耐磨。
原因分析。一是材質(zhì)差,整機(jī)重量大不抗拉、不耐磨;二是焊接質(zhì)量不過關(guān),焊縫受力容易開;三是液壓件質(zhì)量差,企業(yè)質(zhì)量把關(guān)不嚴(yán)。
(3)適用性
主要問題。部分用戶對耕后植被覆蓋率和土垡破碎不滿意。
原因分析。用戶對適用性評價(jià)較差或差,主要對土壤質(zhì)地、秸稈覆蓋量適用性差。主要原因黑龍江部分地區(qū)土壤質(zhì)地粘濕和秸稈覆蓋量大,造成碎土和覆蓋率差。
(4)售后服務(wù)
主要問題。一是售后服務(wù)不到位和配件供應(yīng)不及時(shí)。二是售后服務(wù)網(wǎng)點(diǎn)少、配件價(jià)格高且儲(chǔ)備不足。三是售后人員解決問題能力較差。四是服務(wù)意識不強(qiáng),服務(wù)承諾兌現(xiàn)不好。
原因分析。一是售后服務(wù)人員嚴(yán)重不足,機(jī)具由用戶自己組裝調(diào)試,企業(yè)或銷售商不負(fù)責(zé)安裝調(diào)試或有償安裝調(diào)試;二是售后網(wǎng)點(diǎn)少或布局不合理,沒有全覆蓋;三是進(jìn)口配件價(jià)格高且儲(chǔ)備不足;四是部分企業(yè)為了成本,只在銷售比較集中的大城市設(shè)置零件供應(yīng)點(diǎn),導(dǎo)致偏遠(yuǎn)地區(qū)的用戶不能及時(shí)更換零件。五是部分企業(yè)在翻轉(zhuǎn)犁農(nóng)忙時(shí)通常把企業(yè)的車間裝配工人派下去進(jìn)行售后服務(wù),這些人員不熟悉機(jī)具的構(gòu)造原理,僅能應(yīng)付簡單換件,難以完成調(diào)整和排除故障的任務(wù),不能較好的解決用戶的實(shí)際問題;六是部分企業(yè)的售后服務(wù)網(wǎng)點(diǎn)設(shè)在經(jīng)銷企業(yè),經(jīng)銷企業(yè)的售后服務(wù)人員未經(jīng)過專業(yè)系統(tǒng)的培訓(xùn),解決問題能力較差。
(三)打(壓)捆機(jī)
1.滿意度評價(jià)情況
用戶對打(壓)捆機(jī)單項(xiàng)評價(jià)綜合得分為72.6分,屬于“一般”檔次??傮w滿意指數(shù)評價(jià)產(chǎn)品占調(diào)查總數(shù)的百分比分布為:“很滿意”占3.1%,“滿意”占50.0%,“一般”占43.2%,“非常不滿意”占,3.1%,沒有用戶“不滿意”的產(chǎn)品。對“三性一狀況”四項(xiàng)內(nèi)容總體滿意度評價(jià)得分結(jié)果分別為:安全性73.4分、適用性77.0分、售后服務(wù)狀況73.9分、可靠性68.2分,適用性得分高,可靠性得分低。
2.調(diào)查發(fā)現(xiàn)的主要問題及原因分析
(1)安全性
主要問題。一是“警示標(biāo)志”粘貼不到位。二是“外露齒輪、鏈輪、萬向節(jié)傳動(dòng)軸等部位”沒有防護(hù)罩。三是未設(shè)置有過載保護(hù)器。
原因分析。一是個(gè)別生產(chǎn)企業(yè)安全意識不強(qiáng),安全防護(hù)措施不完善。二是安全警示標(biāo)識制作質(zhì)量不高,材質(zhì)多為紙質(zhì)且粘性不足,導(dǎo)致粘貼保持期限較短,出現(xiàn)脫落。
(2)可靠性
主要問題。一是萬向節(jié)傳動(dòng)軸扭曲變形。二是撿拾器彈齒軸磨損。三是撿拾器油缸支架開焊。四是撿拾器彈齒軸磨損。五是變速箱錐型齒損壞。六是軸承和軸承座損壞。七是成捆系統(tǒng)打捆皮帶損壞。八是打捆機(jī)構(gòu)只能纏繞一半。九是捆不上捆。十是打捆機(jī)在成捆后機(jī)具后蓋不能正常打開。
原因分析。一是企業(yè)設(shè)計(jì)不合理,機(jī)械強(qiáng)度計(jì)算不夠。二是有些企業(yè)使用不合格零配件或者沒有對零件進(jìn)行熱處理。三是企業(yè)采購了大量的外協(xié)件,在對外購件檢測過程中,由于抽樣方法不科學(xué)、企業(yè)檢測能力和質(zhì)檢人員責(zé)任心不強(qiáng),均能使不合格部件進(jìn)入組裝線,造成整機(jī)可靠性差的結(jié)果;同樣在自制件生產(chǎn)過程中,采購的原材料、生產(chǎn)及檢測能力、員工的責(zé)任心均能影響產(chǎn)品質(zhì)量。
(3)適用性
主要問題。適應(yīng)玉米秸稈較差,玉米秸稈撿拾不干凈,草捆密度和成捆情況不好。
原因分析。一是個(gè)別企業(yè)在產(chǎn)品銷售時(shí),沒有考慮區(qū)域適用性問題;二是設(shè)計(jì)存在問題;三是用戶自選機(jī)具時(shí),對打(壓)捆機(jī)技術(shù)要求估計(jì)不足。
(4)售后服務(wù)
主要問題。部分打捆機(jī)在作業(yè)時(shí)打捆機(jī)構(gòu)只能纏繞一半,售后人員至今還未解決問題。
原因分析。一是出現(xiàn)這種情況的主要原因是生產(chǎn)企業(yè)服務(wù)意識不強(qiáng)。二是企業(yè)不能保障配件供應(yīng),主要原因是由于該型號產(chǎn)品銷量少,配件銷量低,商家無利可賺,同時(shí)企業(yè)對配件供應(yīng)不重視,三是產(chǎn)品售后服務(wù)不及時(shí),原因是企業(yè)售后服務(wù)能力和服務(wù)意識不強(qiáng),在售后服務(wù)人員解決問題能力及售后服務(wù)人員的態(tài)度方面也存在相應(yīng)問題,原因是企業(yè)售后服務(wù)人員技術(shù)水平有限,服務(wù)意識不強(qiáng)。
針對調(diào)查中發(fā)現(xiàn)的問題,黑龍江省農(nóng)業(yè)農(nóng)村廳表示,下一步將向所涉及的生產(chǎn)企業(yè)發(fā)送一對一整改通知,相關(guān)生產(chǎn)企業(yè)要按照整改要求,強(qiáng)化質(zhì)量安全意識,增強(qiáng)誠信經(jīng)營理念和社會(huì)責(zé)任,積極采取有效措施進(jìn)行整改,整改期3個(gè)月。黑龍江省生產(chǎn)企業(yè)整改結(jié)果需經(jīng)企業(yè)所在市農(nóng)機(jī)化主管部門確認(rèn),外省企業(yè)整改結(jié)果需經(jīng)省農(nóng)機(jī)化主管部門確認(rèn)。企業(yè)收到整改通知后拒不整改或逾期達(dá)不到整改要求的,建議相關(guān)農(nóng)機(jī)鑒定機(jī)構(gòu)要按照有關(guān)規(guī)定注銷該產(chǎn)品的農(nóng)業(yè)機(jī)械推廣鑒定證書。
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