果汁一般分為澄清果汁和混濁果蔬汁,常見的澄清果蔬汁有草莓汁、打瓜汁、藍(lán)莓汁、黑莓汁等等;混濁果蔬汁有橙汁、番茄汁、胡蘿卜汁等;帶果肉的果汁一般有桃、杏、李、梅等。果汁加工的工藝流程:預(yù)處理(挑選、清洗、破碎、熱處理)—取汁—粗濾—成分調(diào)整—精濾—均質(zhì)脫氣—濃縮—殺菌—灌裝。
生產(chǎn)量:500kg-200000kg/h
在預(yù)處理過程中要注意的是,對農(nóng)藥殘留較多的果蔬,清洗時(shí)可加用*或脂肪酸進(jìn)行處理;對于微生物污染。在大多數(shù)水果破碎之后,榨汁之前都必須進(jìn)行預(yù)熱處理,目的是使果肉組織軟化提高出汁率;另外不同的預(yù)熱溫度可以促進(jìn)或者抑制酶的活性,根據(jù)酶的性質(zhì)不同掌握適當(dāng)?shù)腜H值、溫度和作用時(shí)間,直接影響zui終產(chǎn)品的色澤和風(fēng)味,所以根據(jù)不同的市場需求,必須把握好不同的處理工藝。在果汁澄清中有幾種方法可以達(dá)到澄清目的,酶法,明膠—單寧法,酶—明膠法,硅藻土法等。值得注意的是,在使用酶法的時(shí)候,一般果膠酶的適用PH值為4.5~5.0,溫度為50℃,如果是葡萄汁加工,還要進(jìn)行專門的除酒石。
果汁的調(diào)整混合,即調(diào)配過程。包括糖度的調(diào)整,固酸比的確定,*的添加等。使zui終產(chǎn)品達(dá)到一定的規(guī)格,是對zui終產(chǎn)品的營養(yǎng)、口味、色澤起決定性的一步。在生產(chǎn)混濁果汁的時(shí)候還必須對果汁進(jìn)行均質(zhì),防止固液分離、分層,促進(jìn)口感更細(xì)膩。為防止果汁氧化變質(zhì),還需對果汁進(jìn)行脫氣,除去前處理過程中混入的大量氧氣、二氧化碳和氮?dú)狻9瓭饪s一般都采用降膜式濃縮,而且需要在真空狀態(tài)下,低溫、快速、高效的濃縮,在確保這些條件達(dá)到的情況下,使?jié)饪s鍋實(shí)現(xiàn)zui大節(jié)能化,以降低生產(chǎn)成本。在濃縮的過程中,通常需要對果汁進(jìn)行芳香回收,蘋果汁芳香回收率一般在8%~10%,葡萄汁和橙汁在26%~30%。
果汁的殺菌灌裝,大多數(shù)澄清果汁都是進(jìn)行熱灌裝,灌裝后再對產(chǎn)品進(jìn)行隧道式殺菌,一般在85℃~95℃進(jìn)行15分鐘到30分鐘的殺菌。對于混濁果汁一般采用高溫短時(shí)殺菌,因?yàn)榛鞚峁訜釙r(shí)間過長容易產(chǎn)生煮過味,而且色澤和香味損失也比較大。殺菌后迅速降溫再進(jìn)行后續(xù)包裝。
濃縮果汁工藝流程
整合國內(nèi)外*的生產(chǎn)工藝,結(jié)合客戶具體的投資特點(diǎn),形成了果醬生產(chǎn)線整廠工程的工藝方案,可以根據(jù)客戶的本身企業(yè)狀況及投資理念和市場實(shí)際情況進(jìn)行設(shè)計(jì),對客戶的工程項(xiàng)目進(jìn)行個(gè)案分析與設(shè)計(jì),轉(zhuǎn)交給客戶真正意義上的交鑰匙工程。
我們致力于開發(fā)與創(chuàng)新技術(shù),以提高設(shè)備整體運(yùn)行效率,減少因維修而造成的停機(jī)時(shí)間,大大降低客戶成本一次性投入而終身享用。
草莓汁、草莓醬加工設(shè)備生產(chǎn)線
參考價(jià) | 面議 |
- 公司名稱艾得客實(shí)業(yè)(上海)有限公司
- 品 牌
- 型 號(hào)ADK-2700
- 所 在 地上海
- 廠商性質(zhì)生產(chǎn)廠家
- 更新時(shí)間2016/11/2 16:49:10
- 訪問次數(shù)888
艾得客實(shí)業(yè)(上海)有限公司,簡稱ADK公司,總公司坐落于上海·嘉定區(qū)安亭鎮(zhèn),距上海虹橋機(jī)場20分鐘車程,距高速G2/G42花橋出口僅2公里,交通十分便利。目前銷售網(wǎng)絡(luò)及售后服務(wù)網(wǎng)絡(luò)已覆蓋國內(nèi)外市場,公司已通過ISO9001:2000質(zhì)量管理體系認(rèn)證,獲得多項(xiàng)證書、其中如:核桃仁自動(dòng)去衣加工工藝(201310596231.9 ),一種拐棗深加工的制備方法 (520131060091.8 )一種西瓜的深加工工藝(201310374341.0),并有自主研發(fā)的《食品設(shè)備全自動(dòng)控制軟件V1.1版》已經(jīng)獲得軟件著作權(quán)(2014SR099828)并獲得軟件產(chǎn)品證書。
company profile:
Aideke Industrial Shanghai Co., Ltd. referred to as ADK. The company is located in Jiading District of Shanghai. It’s about 20 minutes driving from Shanghai Hongqiao Airport. It’s only 2 kilometers away from the G2/G42 high-speed HuaQiao toll station. It is rather conveniently situated. Our company's sales network and after-sales service network have covered the domestic and foreign markets. ADK Company has passed the ISO9001: 2000 Quality Control System Certification and obtained a number of patents, including such as: processing technology of automatic removing the coating of walnut kernel(201310596231.9 ), a preparation method of deep processing hovenia dulcis(520131060091.8 )and a deep processing technology of watermelon (201310374341.0). ADK Company also independently researched and developed "food equipment’s automatic control software V1.1 Edition", which we have got the software copyright (2014SR099828) and obtained the software product certificate.
經(jīng)營產(chǎn)品:
艾得客公司致力于各種水果加工設(shè)備、蔬菜加工設(shè)備、酵素加工生產(chǎn)線設(shè)備,飲料生產(chǎn)線設(shè)備,提升輸送機(jī)、清洗機(jī)、帶式脫水機(jī)、破碎機(jī)、去皮去核機(jī)、榨汁機(jī)、酶解系統(tǒng)、過濾機(jī)、真空濃縮設(shè)備、UHT殺菌機(jī)(套管、列管)、無菌灌裝機(jī)、調(diào)配系統(tǒng)、CIP清洗機(jī)、巴士殺菌機(jī)等整套生產(chǎn)線設(shè)備,為食品生產(chǎn)企業(yè)解決系統(tǒng)工程技術(shù)難題。
Products:
ADK Company is committed to provide all kinds of fruit processing equipment, vegetable processing equipment, enzyme production line equipment, beverage production line equipment, lifting conveyor, washing machine, belt dewatering machine, crusher, destoner and pulper,extractor , digestion system,clarification system, vacuum evaporator , UHT sterilization machine (sleeve tube type, tubular type), aseptic filling machine, the dissolving system, CIP system, pasteurization machine etc. the whole production line equipment to solve technical problems of system engineering for food production enterprises.
我們的服務(wù):
新工廠規(guī)劃、擴(kuò)建廠房、生產(chǎn)工藝流程設(shè)計(jì)、生產(chǎn)線設(shè)備設(shè)計(jì)、制造、安裝調(diào)試、技術(shù)培訓(xùn)、售后等交鑰匙工程服務(wù),并具有自主貨物進(jìn)出口權(quán)。
Our products and service:
ADK Company provides new plant layout, expanding factory, designing production process, designing production line equipment, manufacturing, installation and commissioning, technical training, after-sales and other turnkey project services, and has the right to import and export of goods.
前處理系統(tǒng) Beverage Pre-treatment System
應(yīng)用范圍:各種水果、根莖類蔬菜,如:蘋果、梨、土豆、胡蘿卜、杏子…
Scope of application: various fruits, rhizome vegetables, like: apple, pear, potato, carrot, apricot...
基本工藝:卸料→流送→提升→清洗→選果→漂洗
Basic process: unloading→flowing→elevating→washing→sorting→rinsing
主要設(shè)備:清洗機(jī)、提升機(jī)、選果機(jī)、漂洗機(jī)、輸送機(jī)、自動(dòng)控制系統(tǒng)
Main equipment: washing machine, elevating machine, sorting machine, rinsing machine, transport machine, automatic control system
說明:根據(jù)不同原料特性設(shè)計(jì)不同生產(chǎn)工藝;
Notes: design suitable production process Acc. To various product characteristics
破碎、去皮、去核、去籽系統(tǒng)
Fruit crushing, peeling, stoning, deseeding system
應(yīng)用范圍:各種水果、根莖類蔬菜,如:芒果、桃子、番茄、菠蘿…
Application scope: various fruits, rhizome vegetables, like: Mango, peach, tomato, pineapple...
基本工藝:破碎→去皮→去核→去籽→輸送
Basic process: crushing→peeling→stoning→deseeding→transporting
主要設(shè)備:破碎機(jī)、去皮機(jī)、去核機(jī)、去籽機(jī)、輸送機(jī)、輔料添加設(shè)備、自動(dòng)控制系統(tǒng)
Main equipment: rushing machine,peeling machine, stoning machine, deseeding machine, transporting machine, accessories adding machine, automatic control system
說明:根據(jù)不同原料特性設(shè)計(jì)不同生產(chǎn)工藝;
Notes: design suitable production process Acc. To various product characteristic
榨汁、酶解澄清系統(tǒng)
squeezing, enzymolysis clarification system
應(yīng)用范圍:各種水果、根莖類蔬菜,如:檸檬、菠蘿、葡萄、枇杷…
Application scope: various fruits,rhizome vegetables, such as: lemon, pineapple, grapes, loquat...
基本工藝:進(jìn)料→榨汁機(jī)(帶式榨汁、螺旋榨汁剝皮榨汁、杯式榨汁)→緩存→預(yù)熱→酶解澄清系統(tǒng)→過濾→皮渣輸送
Basic process: feeding-squeezing(Belt type, spiral type, peeling type, cup type)-buffering-
Pre-heating-enzymolysis clarification system-filtrating-leather slag transporting
主要設(shè)備:進(jìn)料輸送機(jī)、榨汁機(jī)、緩存罐、澄清系統(tǒng)、皮渣輸送機(jī)、液位控制、電氣控制系統(tǒng)
Main equipment: feed conveyor, juice extractor, buffer tank, clarification system, leather slag conveyor, liquid level control, electrical control system
說明:根據(jù)不同原料特性設(shè)計(jì)不同生產(chǎn)工藝,而配備不同的設(shè)備;
Notes: design suitable production process Acc. To various product characteristic and equipped with different machines;
滅酶打漿精制系統(tǒng)
Inactivate enzyme,pulp beat,refine system
應(yīng)用范圍:各種果蔬汁和果醬 如:檸檬汁、芒果醬、菠蘿汁、番茄醬…
Application scope: all kinds of fruit,vegetable juice and jam, such as: lemon juice, mango jam, pineapple juice, tomato sauce...
基本工藝:進(jìn)料輸送→預(yù)熱滅霉→打漿精制(或膠體磨)→緩存罐
Basic process: feeding, preheating to inactivate enzyme,pulp beating and refining (or colloid milling), buffer tank
主要設(shè)備:進(jìn)料輸送機(jī)、預(yù)熱滅霉機(jī)、打漿機(jī)(單道、雙道)、膠體磨、緩存罐、溫度控制、液位控制、閥門管件、自動(dòng)電氣控制系統(tǒng)
Main equipment: feeding conveyor, preheating and inactivating enzyme machine, a pulping machine (single channel, dual channel), colloid milling machine, buffer tank, temperature control device, level control device, valves and pipes, automatic electrical control system
說明:根據(jù)不同原料特性設(shè)計(jì)不同生產(chǎn)工藝,而配備不同的設(shè)備;
Notes: design suitable production process Acc. To various product characteristic and equipped with different machines;
濃縮系統(tǒng)(蒸發(fā)器)
Concentrate system(evaporator)
應(yīng)用范圍:果蔬汁、果醬的蒸發(fā);
Application range: fruit and vegetable juice, jam evaporation;
基本工藝:緩存罐→預(yù)熱器→蒸發(fā)器(降膜、強(qiáng)制循環(huán))→緩存罐
Basic progress: Buffer tank ->pre-heating- > evaporator (falling film, forced circulation) - > buffer tank
主要設(shè)備:預(yù)熱器、蒸發(fā)器、冷凝器、糖度儀、真空系統(tǒng)、溫度控制、液位控制、閥門管件、自動(dòng)電氣控制系統(tǒng);
Main equipment: pre-heater, evaporator, condenser, sugar meter, vacuum system, temperature control, liquid level control, valve fittings, automatic electrical control system;
說明:根據(jù)不同原料特性、客戶要求設(shè)計(jì)不同生產(chǎn)工藝;
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
UHT殺菌、無菌灌裝系統(tǒng)
UHT sterilizing, Aseptic filling system
應(yīng)用范圍:各種果汁、果醬、原漿以及濃縮后的果汁果醬產(chǎn)品;
Application scope: all kinds of fruit juice, jam, puree , concentrated juice and jam products;
設(shè)備特點(diǎn):適合季節(jié)性強(qiáng)、不容易保存的生鮮果蔬產(chǎn)品加工后的保存,常溫保存可達(dá)到18個(gè)月,從根本解決季節(jié)性農(nóng)副產(chǎn)品存放易腐爛的難題,可灌裝1L-220L及噸箱無菌大袋產(chǎn)品可選擇,容量可調(diào)、自動(dòng)計(jì)量;
Equipment features: suitable forthepreservation of fresh fruits and vegetables(Seasonal, not easy to save) after processing, preservation can reach 18 months in normal temperature , fundamentally solve the difficulty of decay of the seasonal agricultural products storage , 1L-220L filling size or ton box aseptic bag products can be selected, capacity can be adjusted, automatic measurement;
基本工藝:緩存罐→高壓泵→預(yù)熱器→殺菌→保溫→冷卻→無菌灌裝→回流
Basic process: buffer tank, high pressure pump, pre-heater, sterilization, heat preservation, cooling, aseptic filling, back flow
主要設(shè)備:UHT殺菌機(jī)、無菌灌裝機(jī)、高壓泵、緩存罐、溫度控制、疏水閥、板式換熱器、調(diào)節(jié)閥、液位控制、無菌閥門、灌裝腔、輸送滾筒、自動(dòng)電氣控制系統(tǒng);
Main equipment: UHT sterilization machine, aseptic filling machine, high pressure pump, buffer tank, temperature control, drain valve, plate heat exchanger, regulating valve, liquid level control, aseptic valves, the filling chamber, conveying roller, automatic electrical control system;
說明:根據(jù)不同原料特性、客戶要求設(shè)計(jì)不同生產(chǎn)工藝;
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
調(diào)配、均質(zhì)脫氣系統(tǒng)
Mixing and homogeneous degassing system
應(yīng)用范圍:各種飲料,如:紙盒、易拉罐、玻璃瓶、PET等飲料的調(diào)配使用;
Application scope: all kinds of drinks, such as: carton box, cans, glass bottles, beverage dispensing PET;
基本工藝:純水→化糖→輔料→計(jì)量→調(diào)配
Basic process: pure water, saccharify, accessories, counting, mixing
主要設(shè)備:化糖鍋、輔料添加系統(tǒng)、輸送泵、攪拌罐、溫度控制、疏水閥、調(diào)節(jié)閥、液位控制、計(jì)量系統(tǒng)、自動(dòng)電氣控制系統(tǒng);
Main equipment: saccharify pot, accessories adding system, conveying pump, mixing tank, temperature control, steam trap, control valve, liquid level control, counting system, automatic electrical control system;
說明:根據(jù)不同原料特性、客戶要求設(shè)計(jì)不同生產(chǎn)工藝;
Notes: design suitable production process Acc. To various product characteristic and customer’s desire
植物提取生產(chǎn)線設(shè)備
Plant extraction production line equipment
應(yīng)用范圍:植物提取、中草藥;
Application scope: plant extracts, Chinese herbal medicine;
基本流程:投料→提取(出渣)→分離→ 濃縮(醇沉-蒸餾)→調(diào)配(干燥)→殺菌→灌裝(包裝)→噴碼→成品
Basic processes: material feeding, extraction (slag), separation, concentration(alcohol precipitation- distillation), mixing (drying), sterilization, filling (packing), ink jet, finished product
提取方式:水提、醇提:動(dòng)態(tài)、靜態(tài)、逆流提?。?/span>
Extracting methods: water extraction, alcohol extraction: dynamic, static, countercurrent extraction;
主要設(shè)備:計(jì)量設(shè)備、破碎系統(tǒng)、提取系統(tǒng)、濃縮系統(tǒng)、真空干燥、溫控系統(tǒng)、液位控制系統(tǒng)、過濾系統(tǒng)、包裝系統(tǒng)、輸送線、電氣控制系統(tǒng);
Main equipment: measuring equipment, crushing system, extraction system, concentration system, vacuum drying, temperature control system, liquid level control system, filtration system, packing system, transmission line, electrical control system;
果蔬酵素、果酒、果醋生產(chǎn)線設(shè)備
Fruit and vegetable enzyme production line
應(yīng)用范圍:天然野生果、根莖類蔬菜、各種水果、莖葉類蔬菜;
Application scope: natural wild fruit, root vegetables, kinds of fruits, stems and leaves of vegetables;
基本流程:材料挑選→清洗→漂洗→ 破碎打漿→發(fā)酵→過濾分離→調(diào)配(螯合)→灌裝封口→貼標(biāo)→噴碼→包裝→成品
Basic processes: material selection, cleaning, washing, crushing& pulping,, fermentation, filtration and separation, blending (chelate), filling and sealing, labeling, ink jetting, packaging, finished product
發(fā)酵工藝:水果酵素采用傳統(tǒng)工藝發(fā)酵,發(fā)酵過程基本分三個(gè)階段: 酵母菌發(fā)酵、醋酸菌發(fā)酵和乳酸菌發(fā)酵。
Fermentation process: use traditional process for fermentation of fruit enzyme, the fermentation process has three stages: yeast fermentation, vinegar organismfermentation and lactobacillus fermentation.
*階段:酵母菌發(fā)酵:酵母菌發(fā)酵階段將大分子分解成小分子,把淀粉分解成二氧化碳和酒精,也叫糖化作用。
First stage: yeast fermentation: yeast fermentation stage will decompose large molecules into small ones, decompose starch into carbon dioxide and alcohol, also known as glycation.
第二階段:醋酸菌發(fā)酵:醋酸菌發(fā)酵階段將酒精分解掉,這個(gè)階段也叫醋化作用。
Second stage: vinegar organism fermentation: decompose the alcohol, this stage is also called acetification.
第三階段:乳酸菌發(fā)酵:乳酸菌發(fā)酵階段乳酸在反応作用下產(chǎn)生益生菌,這個(gè)階段也叫熟成作用。
Third stage: lactobacillus fermentation: lactic acid will produces probiotics under the effect of Nicholas Reaction, this stage is also called Ripening.
主要設(shè)備:清洗機(jī)、破碎打漿系統(tǒng)、發(fā)酵系統(tǒng)(恒溫發(fā)酵、常溫發(fā)酵)、熱水系統(tǒng)、過濾系統(tǒng)、調(diào)配系統(tǒng)、灌裝系統(tǒng)、包裝系統(tǒng)、輸送線、挑選設(shè)備、電氣控制系統(tǒng);
Main equipment: washing machine, crushing&pulping system, fermentation system (constant temperature fermentation,normal temperaturefermentation), hot water system, filtering system,
CIP清洗系統(tǒng)
CIP Washing system
應(yīng)用范圍:用于食品飲料行業(yè)設(shè)備,對生產(chǎn)設(shè)備進(jìn)行清洗;
Application scope: used in food and beverage industry equipment, cleaningthe production equipment
基本工藝:純水→加熱→熱水洗→堿洗→熱水洗→酸洗→熱水洗→回收(排放)
Basic process: pure water, heating, hot water washing, alkali washing, hot water washing, acid washing, hot water washing, recovering (discharge).
設(shè)備容量:從300L-20000L可選,可根據(jù)客戶實(shí)際情況量身訂做
Equipment volume: Optional from 300L-20000L, can be customized according to specific circumstances;
設(shè)備型式:全自動(dòng)、半自動(dòng),單回路、多回路,連體式、分體式、臥式、立式等供客戶選擇;
Equipment type: automatic, semi-automatic, single loop, multi loop, connecting type, split type, horizontal, vertical, etc. for customers to choose;
主要設(shè)備:熱水罐、酸罐、堿罐、輔料罐、換熱器、溫度控制、疏水閥、調(diào)節(jié)閥、隔膜泵、氣動(dòng)閥、液位控制、計(jì)量系統(tǒng)、自動(dòng)電氣控制系統(tǒng);
Main equipment: hot water tank, acid tank, alkali tank, auxiliary material tank, heat exchanger, temperature control, steam trap, control valve, diaphragm pump, pneumatic valve, liquid level control, metering system, automatic electric control system;
說 明:具體使用工藝,客戶根據(jù)實(shí)際使用情況可自由選擇;
Note: the customer can free to choose based on the actual using situation
后道包裝系統(tǒng)
Packing system
應(yīng)用范圍:紙盒、易拉罐、玻璃瓶、PET等瓶的包裝生產(chǎn);
Application scope: packaging cartons, cans, glass bottles, PET bottles;
基本工藝:上瓶→洗瓶(消毒)→吹干(烘干)→灌裝→封口→殺菌→吹干→套縮標(biāo)(貼標(biāo))→噴碼→檢驗(yàn)→裝箱(膜包)→成品碼垛
Basic process: bottle feeding, bottle washing (disinfection), drying (heating), filling, sealing, sterilizing, drying, set shrink labeling (labeling), spurt the code, inspecting ,packing (film), finished palletizing packages
設(shè)備產(chǎn)量:從2000B/H -36000B/H可選,可根據(jù)客戶實(shí)際情況量身訂做;
Equipment volume: Optional from 2000B/HL-36000B/H, can be customized according to specific circumstances;
設(shè)備型式:全自動(dòng)/半自動(dòng);
Equipment type: Fully automatic/Semi-automatic
主要設(shè)備:輸送線系統(tǒng)、洗瓶系統(tǒng)、灌裝封口系統(tǒng)、殺菌系統(tǒng)、裝箱系統(tǒng)、碼垛系統(tǒng)、溫度控制系統(tǒng)、氣動(dòng)閥管件、液位控制、計(jì)量系統(tǒng)、自動(dòng)電氣控制系統(tǒng);
Main equipment: conveyor line, bottle washing system, filling and sealing system,sterilizat*tem, packing system, palletizing system, temperature control system, pneumatic pipe valve, liquid level control and metering system, automatic electrical control system;
說 明:具體工藝,客戶根據(jù)不同客戶實(shí)際使用情況,艾得客設(shè)計(jì)制造;
Note: the customer can free to choose based on the actual using situation, ASK responsible for design and manufacture