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我國薯類機(jī)械化需求迫切，創(chuàng)新步伐提速

2022-01-12 16:49:22 來源：農(nóng)機(jī)網(wǎng)整理發(fā)布 閱讀量：23859 評(píng)論

導(dǎo)讀：薯類生產(chǎn)機(jī)械化水平低，長期依靠人工或半機(jī)械化作業(yè)，機(jī)械化聯(lián)合收獲幾近空白，勞動(dòng)強(qiáng)度大、生產(chǎn)效率低、作業(yè)成本高已成為制約產(chǎn)業(yè)發(fā)展主要瓶頸。

　　【農(nóng)機(jī)網(wǎng) 市場(chǎng)行情】薯類既是糧食作物，又是經(jīng)濟(jì)作物，產(chǎn)量高，用途廣。中國主要薯類作物年種植面積超過1.6億畝，尤其是馬鈴薯、甘薯，種植面積和產(chǎn)量均居世界首位。盡管我國是薯類種植大國，但薯類機(jī)械化生產(chǎn)水平與發(fā)達(dá)國家相比，還落后很多，嚴(yán)重制約著我國薯類機(jī)械化生產(chǎn)技術(shù)的發(fā)展。
 
　　薯類生產(chǎn)機(jī)械化水平低，長期依靠人工或半機(jī)械化作業(yè)，機(jī)械化聯(lián)合收獲幾近空白，勞動(dòng)強(qiáng)度大、生產(chǎn)效率低、作業(yè)成本高已成為制約產(chǎn)業(yè)發(fā)展主要瓶頸。
 
　　近年來，在農(nóng)業(yè)產(chǎn)業(yè)結(jié)構(gòu)調(diào)整中，薯類的機(jī)械化生產(chǎn)被列入各級(jí)政府的重要議事日程。在加快轉(zhuǎn)變粗放的生產(chǎn)方式、大力發(fā)展薯類種植機(jī)化的趨勢(shì)下，提高薯類收獲機(jī)化水平，對(duì)于減輕農(nóng)民的勞動(dòng)強(qiáng)度、增加農(nóng)民收入及加快薯類產(chǎn)業(yè)化的發(fā)展，具有重要的意義。
 
　　2021年，薯類機(jī)械化生產(chǎn)相關(guān)技術(shù)取得持續(xù)更新與突破，推廣應(yīng)用的步伐加快。
 
　　——近日，中國農(nóng)機(jī)院項(xiàng)目團(tuán)隊(duì)圍繞馬鈴薯、甘薯、木薯3種薯類作物機(jī)械化收獲過程挖掘阻力大、薯土蔓分離難、薯塊損傷嚴(yán)重等關(guān)鍵技術(shù)問題進(jìn)行攻關(guān)工作，成功開發(fā)出仿生減阻挖掘裝置、對(duì)輥?zhàn)ト?qiáng)制薯蔓分離機(jī)構(gòu)、新型橡塑材料柔性分離機(jī)構(gòu)、機(jī)電液綜合智能控制系統(tǒng)，并搭載在甘薯和馬鈴薯收獲機(jī)上。
 
　　——2021年11月28日，農(nóng)機(jī)所木薯生產(chǎn)機(jī)械化團(tuán)隊(duì)在湛江市木薯生產(chǎn)機(jī)械化試驗(yàn)基地開展了木薯聯(lián)合收獲技術(shù)田間試驗(yàn)，試驗(yàn)證明木薯聯(lián)合收獲整裝設(shè)備對(duì)寬窄行種植農(nóng)藝模式的作業(yè)適應(yīng)性強(qiáng)、機(jī)具的作業(yè)性能好，為推進(jìn)木薯聯(lián)合收獲提供技術(shù)支撐。該項(xiàng)木薯聯(lián)合收獲技術(shù)裝備包括側(cè)輸送式木薯收獲機(jī)1臺(tái)、自卸式木薯撿拾機(jī)1臺(tái)，采收時(shí)形成雙機(jī)聯(lián)動(dòng)、同步作業(yè)方式，攻克了往復(fù)微切減阻挖掘、四級(jí)連續(xù)振動(dòng)脫泥、液壓傳送側(cè)方收集等關(guān)鍵技術(shù)，配備2臺(tái)90馬力拖拉機(jī)為牽引動(dòng)力，一次作業(yè)1壟2行，收獲幅寬130cm，單次載薯量約3噸。試驗(yàn)表明，該整裝設(shè)備的輪距、型寬尺寸與木薯寬窄雙行種植模式完好匹配，無壓行、壓壟現(xiàn)象，木薯收獲率達(dá)93%以上，收獲效率每小時(shí)8t以上，可替代約70名工人作業(yè)。
 
　　——2021年5月23日，國機(jī)集團(tuán)中國農(nóng)業(yè)機(jī)械化科學(xué)研究院(以下簡(jiǎn)稱“中國農(nóng)機(jī)院”)承擔(dān)完成的“十三五”國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目“薯類主食化加工關(guān)鍵新技術(shù)裝備研發(fā)及示范”項(xiàng)目子課題――“薯類全粉加工關(guān)鍵技術(shù)及裝備研發(fā)與集成示范”“薯類產(chǎn)后儲(chǔ)運(yùn)減損技術(shù)裝備及模式研究與示范”――4項(xiàng)科技成果通過中國機(jī)械工業(yè)聯(lián)合會(huì)的鑒定，分別是“薯類產(chǎn)后品質(zhì)檢測(cè)技術(shù)及設(shè)備”“薯類產(chǎn)后除土凈理技術(shù)及設(shè)備”“薯類(馬鈴薯、甘薯、紫薯)全粉共線加工技術(shù)”“高適應(yīng)性滾筒干燥技術(shù)與裝備”。
 
　　——2021年6月16日，中國機(jī)械工業(yè)聯(lián)合會(huì)組織召開科技成果鑒定會(huì)，由國機(jī)集團(tuán)、中國農(nóng)機(jī)院和中包公司承擔(dān)的“薯類主食化加工關(guān)鍵新技術(shù)裝備研發(fā)及示范”項(xiàng)目“原薯主食制品加工關(guān)鍵技術(shù)及裝備研發(fā)與示范”課題和“中華傳統(tǒng)水產(chǎn)食品工業(yè)化加工關(guān)鍵技術(shù)研究與裝備開發(fā)” 項(xiàng)目“中華傳統(tǒng)水產(chǎn)食品工業(yè)化加工關(guān)鍵裝備設(shè)計(jì)與開發(fā)”課題研發(fā)的5項(xiàng)科技成果通過了鑒定。
 
　　原薯主食制品加工關(guān)鍵技術(shù)及裝備研發(fā)與示范”課題，研發(fā)的原薯制漿機(jī)，創(chuàng)新設(shè)計(jì)了剪切破碎技術(shù)和工藝，使淀粉游離率大幅度降低，制漿生產(chǎn)率顯著提升；研發(fā)的洋芋魚魚模壓成型機(jī)，達(dá)到了特色馬鈴薯食品(洋芋魚魚等)較高的模壓成型率；研發(fā)的洋芋粑粑制泥成型一體機(jī)，集槳葉式?jīng)_擊制泥、輸送和螺旋擠壓切制成型功能于一體，實(shí)現(xiàn)了工廠化生產(chǎn)。三臺(tái)設(shè)備均實(shí)現(xiàn)了工業(yè)化加工生產(chǎn)線示范應(yīng)用，整體達(dá)到國際先進(jìn)水平。
 
　　“中華傳統(tǒng)水產(chǎn)食品工業(yè)化加工關(guān)鍵裝備設(shè)計(jì)與開發(fā)”課題，研發(fā)的全自動(dòng)高速預(yù)制模真空包裝技術(shù)與裝備，突破了高速預(yù)制模成型、雙伺服卷膜精準(zhǔn)輸送、智能控制等貼體包裝技術(shù)，研制了全自動(dòng)高速預(yù)制模包裝裝備；研發(fā)的智能一體化煮制技術(shù)與裝備，突破了蒸煮冷熱一體化多段控溫煮制技術(shù)，研制了智能一體化煮制裝備，實(shí)現(xiàn)傳統(tǒng)水產(chǎn)品煮制過程的溫、鹽、時(shí)等多參數(shù)精準(zhǔn)可控和動(dòng)態(tài)碎渣過濾。兩臺(tái)設(shè)備均進(jìn)行了示范應(yīng)用，整體達(dá)到國內(nèi)領(lǐng)先水平。
 
　　——日前，農(nóng)業(yè)農(nóng)村部南京農(nóng)業(yè)機(jī)械化研究所綠色耕作與土下果實(shí)收獲機(jī)械化創(chuàng)新團(tuán)隊(duì)，自主研發(fā)小型自走式薯類聯(lián)合收獲機(jī)取得成功。所創(chuàng)制的4UZL-1型機(jī)具，采用履帶自走底盤，配套動(dòng)力55千瓦，單壟收獲，作業(yè)效率0.16-0.33公頃/小時(shí)，可一次完成挖掘、輸送、去土、去殘?zhí)佟⑶暹x、集薯等聯(lián)合作業(yè)，填補(bǔ)了馬鈴薯、甘薯收獲領(lǐng)域技術(shù)空白，為解決薯類機(jī)械化聯(lián)合收獲難題、實(shí)現(xiàn)生產(chǎn)全程機(jī)械化作業(yè)奠定了基礎(chǔ)。該設(shè)備作業(yè)順暢可靠、適應(yīng)性強(qiáng)、收獲質(zhì)量好，具有良好的應(yīng)用前景，得到了當(dāng)?shù)胤N植戶、農(nóng)機(jī)管理推廣部門和制造企業(yè)的普遍認(rèn)可。
 
　　——中國熱帶農(nóng)業(yè)科學(xué)院農(nóng)業(yè)機(jī)械研究所與塞拉利昂WHDM公司簽訂戰(zhàn)略合作協(xié)議，雙方重點(diǎn)面向木薯田間生產(chǎn)全程機(jī)械化及產(chǎn)后加工機(jī)械化技術(shù)，在技術(shù)研發(fā)、成果轉(zhuǎn)化及技術(shù)裝備在塞拉利昂等西非國家推廣應(yīng)用等方面開展全方位合作，共建技術(shù)轉(zhuǎn)移示范基地。
 
　　—— 2021年4月2日以來，由中國熱帶農(nóng)業(yè)科學(xué)院農(nóng)業(yè)機(jī)械研究所國家木薯產(chǎn)業(yè)技術(shù)體系生產(chǎn)管理機(jī)械化團(tuán)隊(duì)研制的國內(nèi)首臺(tái)預(yù)切種式木薯種植機(jī)在廣西賀州市嘉時(shí)農(nóng)業(yè)發(fā)展有限公司木薯種植基地正式投入生產(chǎn)應(yīng)用。經(jīng)過一周的作業(yè)，累計(jì)完成了300余畝的種植作業(yè)，為公司搶回農(nóng)時(shí)創(chuàng)造了有利條件。
 
　　與迅速發(fā)展的薯類產(chǎn)業(yè)相比，收獲技術(shù)相對(duì)滯后。據(jù)預(yù)測(cè)，未來我國薯類60%實(shí)現(xiàn)機(jī)械化收獲，每年需求量達(dá)5000臺(tái)(套)，每年可替代進(jìn)口設(shè)備800套以上，節(jié)省外匯3000萬美元。提升我國薯類機(jī)械化技術(shù)水平，前方還有很長的路要走。
 
　　注：本文由農(nóng)機(jī)網(wǎng)(tmpdc.cn)整理發(fā)布，資料來源：科技日?qǐng)?bào)、中國機(jī)械工業(yè)集團(tuán)有限公司、中國農(nóng)業(yè)機(jī)械化科學(xué)研究院集團(tuán)有限公司、中國農(nóng)機(jī)院
 

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